Our tried and tested fabrication process ensures that we can deliver accuracy to the millimetre, thereby maximising speed and cost efficiencies for our clients.
We specialise in the fabrication of pre-packaged plant rooms and energy centres, pump skids, multi-service modulars and spool pieces.
Over the years, our team have continued to innovate and refine our pre-fabrication process. By embracing technological advancements, we’ve developed a highly successful workflow that will meet your project timelines and remain within budget.
Our survey team attend site under the approved risk assessment and work instructions, using a safe and discrete point cloud scanner to capture the installation areas.
The individual scans are stitched together, offering us a millimetre-perfect 3D representation of the site installation area. All crucial dimensions are checked.
Using the scanned data as a base, we model all the pipework from the design drawings and schematics – ensuring the correct sizes, insulation and valves are considered. We also review and coordinate the pipework routes within the existing services and structure.
Once the model is complete and signed off, we proceed to cutting the pipework to the correct assemblies. The spool maps are created, allowing us to review any pre-fabrication / site measure variants.
The creation of pre-fabrication spool maps and associated cut sheets provide accurate drawings from the 3D model. The linked fitting schedules are then issued to our team in the yard for manufacture.
Our highly skilled team manufactures the pipework in a controlled factory environment. Health and safety checks are conducted regularly by supervisors and an external party to guarantee the safety of our operatives.
Once manufacturing is complete, internal checks are finalised and all parties on our side are satisfied, we organise the safe transportation and delivery of the pipework to site, and handover to the construction team.